We use the Dunlop process. Delayed action is the keep to the success of this process. This means that gelling agents are used such as sodium silicofluoride to prevent from quick gelation. While the product is being stripped (removed) off the mould it should contain a high quantum of water. The presence of water prevents the mattress being torn further, enhances the stripping process. The gelling starts to occur when the PH scale indicates between 8-9, and finally get gelled between 7-8. This is the PH equilibrium for gelation.

Foaming of the Latex is done mechanically through a machine. Air is incorporated into a system for this exercised. By changing the ratio of latex and air, the required density of the foam is achieved. This is why the Dunlop process is most suitable to manufacture 100% Natural Latex foam. The process is environmentally friendly and no toxic chemicals are emitted while in production.

Due to the Natural application and sensitivity of the product, today's consumer has become even more accustomed to Latex foam that ever before. 10% Natural Latex foam today has overtaken its synthetic foam predecessor. The process used is unique thus creating a product that generates supreme comfort to the consumer.